Case Study:

Modern Mobility

Manufacturing Quality and Consistency

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Problem: Identified

The growing interest in green modes of transport and economical modes of last-mile delivery systems have led to increased demand by a variety of companies for pedal-powered, fully electric and electric assist cargo vehicles.

Production challenges are unique to every company, in each deployment instance. Larger fleets tend to require more reliable vehicles with higher payloads, increased emphasis on parts inter-changeability and compatibility as well as occasionally interchangeable cargo portions and drive modes.

Solution: Applied

•  Higher payloads require less common tubing and experience with welding to prevent brittleness

•  We have experience working with several major brands of electrical drive and control systems

•  Options required include 2-wheel, trike and quad wheeled vehicles including a variety of trailer packages

Decades of experience with bicycle frames and bicycle-adjacent manufacturing has allowed tremendous versatility where it comes to higher payload structures and more advanced welding requirements for strength with minimized weight, maintaining consistent quality even with larger production runs.

Note: The identity of the client is obscured for the purposes of upholding our NDA.

PROBLEM: SOLVED.

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The difference
experience makes

The benefits of switching to electric and pedal powered vehicles affects everyone on the planet. We are seeing this switch in both personal and business applications and we are excited to see what happens as larger companies also start to take on the goal of decreasing reliance on fossil fuels.

Each market segment has its own distinct needs, although the basics are always important, including preserving maximum strength with weight-efficient designs, reliability and parts interchangeability.

These vehicles also come with the additional challenges of power-plant versatility, between full pedal power, pedal assist and fully electric systems. We have worked with a few different suppliers for different desired outcomes.

  • Decades of experience from specialists in each field
  • Practical solutions for real-world problems
  • Consistency in applied solutions
  • Adaptable production line

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Tell us a little bit about your project, your company, your history and any obstacles you'd like to work on and we'll be in contact with you ASAP.

If you would like us to work under an NDA, we are happy to accommodate this.

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